Company

Cards from Hessisch Lichtenau. For all of Europe.

CF Card Factory has been producing plastic cards for businesses since 2000, focusing on quality, reliability, and depth of production. As part of the Vogt Spezialdruck Group, we combine traditional printing expertise with modern card technology.

Produktionshalle der CF Card Factory in Hessisch Lichtenau mit Blick auf den Maschinenpark
2000
Founded
140 million.
Cards per year
7,500 m²
Production area
15+
Industries
ISO 9001
Certified
Firmengebäude der Vogt Spezialdruck GmbH und CF Card Factory in Hessisch Lichtenau
OUR STORY

printing sheet to Map solution

What began as a specialist area within Vogt Spezialdruck GmbH is now one of Germany's most powerful card manufacturers in the non-secure segment. Well-known companies such as ADAC, Deutsche Bahn, ARAL, and the Swiss Federal Railways (SBB) trust our production in Hessisch Lichtenau.

2000
Foundation the CF Card Factory GmbH, a subsidiary of the Vogt Spezialdruck Group.
2003
Certification for the production of health insurance cards.
2006
Qualification for the production of fleet cards for petroleum companies.
2010
Security certification for VISA and MasterCard.
2012
New place of business Leipziger Street 100/103.
2016
Wooden card as an ecological alternative to plastic cards.
2018 – 2019
Grass and recycling cards. 75 % less CO₂, 100 % recycled.
Today
140 million cards/year on 7,500 m². Full service through to fulfillment.
PRODUCTION

Machinery for every requirement

Our machinery in Hessisch Lichtenau covers the entire production process, from offset and digital printing to laminating, finishing, and packaging. Each machine is regularly maintained and calibrated to ensure we deliver reproducible results at a consistently high standard.

UV offset printing, up to 8 colours + varnish
HP Indigo Digital Printing, 7 colours + Opaque White
Screen printing plants
Fully automatic collating machines
Laminating plants
Sensor-controlled card punching systems
Hot foil stamping machines
Special punching systems (hole/crease punching)
Druckbogen in der Offsetproduktion bei CF Card Factory
Detailansicht einer Produktionsmaschine in der Kartenherstellung
Farbproof und Qualitätskontrolle im Druckprozess
From file to map

Six steps. One result.

Every card undergoes a defined production process with integrated quality control, from pre-press to delivery.

01 / PRINT PREPARATION

Data check & proof

Your print data will be checked, prepared for the production process, and released as a colour-accurate proof according to FOGRA 39.

02 / PRINT

Offset and Digital Printing

PVC bends are printed in UV offset with up to 8 colours. For small print runs and variable data, we use HP Indigo digital printing.

03 / LAMINATION

Gathering & Pressing

The individual film layers are precisely registered and laminated into a stable card using heat, pressure, and cooling.

04 / Punching

Isolation

Sensor-controlled punching machines separate the individual cards from the laminated sheet, precisely to ISO 7810 format.

05 / REFINEMENT

Embossing, Coding & Personalisation

Hot foil stamping, holograms, magnetic stripes, RFID encoding or personalisation by inkjet and laser.

06 / QUALITY CONTROL

Testing according to ISO 7810

The adhesion, torsion, flexibility, card thickness, and colour values are tested according to ISO 7810 and ISO 10373.

Qualitätskontrolle einer Plastikkarte mit Messgerät bei CF Card Factory
QUALITY

Every card. Every charge. Checked.

Quality for us is not a promise, but a documented process. Our certified quality management in accordance with DIN EN ISO 9001:2015 ensures repeatable, traceable procedures, from prepress according to DIN ISO 12647-2 to the finished card according to ISO 7810.

Throughout the entire production cycle, card thickness, colour values, composite adhesion and dimensional stability are repeatedly checked. In case of deviations, defined correction processes are implemented before a batch leaves the factory.

Sustainability

Responsibility inherent in every card

We conduct regular audits to measurably achieve our environmental objectives: reduced energy consumption, improved CO2 footprint, more efficient use of materials. As a member of the climate initiative of the printing and media associations, we offer climate-neutral printing, where CO2 emissions per order are determined according to internationally recognised standards and offset through certified climate protection projects.

Wood card (since 2016)
Ecological alternative as a single card or with PET lamination
Grass map (since 2018)
75 % less CO₂ thanks to a 50 % proportion of grass and hay from compensation areas
Recycling cards (since 2019)
100 % Recycled materials: PVC, PET, polystyrene
Climate-neutral printing
CO2 calculation per order, compensation via certified projects
Firmengebäude der Vogt Spezialdruck GmbH in Hessisch Lichtenau
A Member of the

Vogt Spezialdruck GmbH

The Card Factory is part of the Vogt Group, a venerable printing company based in Hessisch Lichtenau. This affiliation provides us with the manufacturing depth, machinery, and experience that underpins every card we deliver. Our shared location allows for short distances, shared resources, and direct access to specialist printing processes that go beyond simple card production.

More about Vogt-Druck

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The
Thomas Hohmann
Expert in map solutions

„Every project has its own requirements. Tell me about yours, and I'll suggest the right technology, materials, and a realistic timeline."

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